MAIA Gießsystem

(giesssystem@michellemaia.com)

List of materials (prototype 3)

Berlin, 04/2018

To control better the power consumption and avoid short circuit, I've decided to design my own PCB with EasyEDA but now I'm using only the ESP-12 module to control the system.

First I substituted the ESP-01 for the ESP-12 because I can access almost every pin of the ESP8266ex IC. And then I got rid of the ATmega328P microcontroller because the ESP-12 module has a more powerful 32-bit processor embedded. Because of this change, I had to use a multiplexer (CD74HCT4051 IC) connected to the analog input of the ESP-12E module and operational amplifiers (MCP6004 iC) to isolate some pins of this module.

I'm still using the HC-SR04 module (water level sensor), the capacitive soil moisture sensors, the same pump, the same stepper motor and its drive. You can find the main components of my PCB on Table 3.

Component Price Electrical Characteristics Datasheet
ESP-12
~ € 3.50
Amazon.de
Amazon.com
Max. Current at
startup: ~ 500 mA
Operating Voltage: 3.3 V
ESP8266 SMT MODULE
BD33FC0WEFJ-E2
€ 0.90
Digi-Key
Current - Supply (Max): 1 mA IC REG LINEAR 3.3V 1A 8HTSOP-J
BD50FC0WEFJ-E2
€ 0.90
Digi-Key
Current - Supply (Max): 1 mA IC REG LINEAR 5V 1A 8HTSOP-J
ULN2003A
€ 0.50
Digi-Key
Current - Collector (Ic) (Max): 500mA IC PWR RELAY 7NPN 1:1 16SO
CD74HCT4051
€ 0.41
Digi-Key
Current - Leakage (IS(off))(Max): 400nA IC MUX/DEMUX 8X1 16SOIC
MCP6004
€ 0.36
Digi-Key
Current - Supply: 100µA IC OPAMP GP RRO 1MHZ 14-SOIC
NTR4003N
€ 0.25
Digi-Key
Drain to Source Voltage(Vdss): 30V
Current - Continuous Drain(Id)@25°C: 500mA
MOSFET N-CH 30V 500MA SOT-23
MMBT3906
€ 0.12
Digi-Key
Vce Saturation (Max) @ Ib, Ic: 400mV @ 5mA, 50mA TRANS PNP 40V 0.2A SC75-3
S1GTR
€ 0.11
Digi-Key
Voltage - Forward (Vf)(Max)@If: 1.1V @ 1A DIODE GEN PURP 400V 1A SMA
S5B-XH-A
€ 0.24
Digi-Key
Current Rating: 3A
Voltage Rating: 250V
CONN HEADER XH SIDE 5POS 2.5MM
PJ-002A
€ 0.48
Digi-Key
Current Rating: 2.5A
Voltage Rating: 24VDC
CONN PWR JACK 2X5.5MM SOLDER
1825967-2
€ 0.15
Digi-Key
Contact Rating @ Voltage: 0.05A @ 24VDC SWITCH TACTILE SPST-NO 0.05A 24V
Table 3 - List of materials (prototype 3)

List of materials (prototype 2)

Berlin, 12/2017

My first approach to assemble the system was to use a universal PCB to connect all the modules to the Arduino Nano and use the modules that I had or buy them from Amazon.de. On Table 2 you can find these components, the price (usually I buy five of them because something always goes wrong they become cheaper) and where you can buy them, the electrical characteristics (always essential to know to choose or to design the power supply) and technical information.

Component Price Electrical Characteristics Datasheet
28BYJ-48 + Driver
~ € 1.65
Amazon.de
Amazon.com
Operating Voltage: 5 - 12 V
Operating Current (5V supply):
~ 300 mA
STEPPER MOTOR
HC_SR04
~ € 2
Amazon.de
Amazon.com
Operating Current:15 mA
Operating Voltage: 5 V
Ultrasonic Module
Pump
~ € 8
Amazon.de
Amazon.com
Operating Current: 400 mA
Operating Voltage: 12 V
-
Relay
~ € 1.60
Amazon.de
Amazon.com
Operating Current: ~ 20 mA
Operating Voltage: 5 V
Relay
Mini Limit Switch
~ € 0.50
Amazon.de
Amazon.com
125 V AC 5 Amp SPDT Switch
Moisture Sensor
~ € 12
Amazon.de
Amazon.com
Average Current: 5 mA
Operating Voltage: 3.3 - 5.5 V
Capacitive Sensor
ESP8266
~ € 3.50
Amazon.de
Amazon.com
Max. Current at
startup: ~ 500 mA
Operating Voltage: 3.3 V
WiFi Module
Nano
~ € 3.50
Amazon.de
Amazon.com
Operating Current: 19 mA
Operating Voltage: 5 V
Arduino Nano
Power Supply 12 V
~ € 7.99
Amazon.de
Amazon.com
Operating Current: 2 A
Operating Voltage: 12 V
-
Table 2 - List of materials (prototype 2)

List of materials (prototype 1)

Berlin, 12/2017

On Table 1 you can find the components that I have used on the first prototype (and discarded in the second version). Instead of the stepper motor I have used the servo motor (I've changed that in the second version to get a linear movement). To mesure the soil moisture and the water level I was using resistive sensors (but they don't last one month). Also there wasn't connection with the Internet, so I was saving the data on a MicroSD Card and getting the time value with the RTC module.

Component Price Electrical Characteristics Datasheet
Micro Servo
~ € 2
Amazon.de
Amazon.com
Current (5V supply): ~ 500 mA SERVO MOTOR
Moisture Sensor
~ € 1.50
Amazon.de
Amazon.com
Current (5V supply): 35 mA Resistive Sensor
Water Level Sensor
~ € 2.25
Amazon.de
Amazon.com
Working voltage: 5V
Working Current: 20ma
Resistive Sensor
MicroSD Card
~ € 2
Amazon.de
Amazon.com
Max. Current: 200 mA
Operating Voltage: 5 V
Card Module
RTC Module
~ € 1.50
Amazon.de
Amazon.com
Less than 500nA in
Battery-Backup Mode with
Oscillator Running and
5V DC supply
RTC Module
Table 1 - List of materials (prototype 1)